Rapid Route ARCO Proves Ideal Solution
The ‘Rapid Route’ method of fixing our versatile ARCOSYSTEM cable troughing solved a challenging embankment installation in Essex, England.
www.completecomposites.co.uk
The job, carried out by contractor J Murphy & Sons Ltd on behalf of Network Rail, took place at Beaulieu Park Railway Station, currently under construction on the Great Eastern Main Line in Chelmsford.
During the construction of the new station, the installers faced a significant engineering challenge in relation to the requirements of the cable route management system. While approximately 70% of the site was fitted with standard ARCOSYSTEM cable troughing, one section of the embankment proved problematic. The steep slope and unstable ballast caused the original concrete troughing to slip, creating both safety concerns and long-term durability issues. It was critical to source a system that could remain structurally sound on a gradient and offer a secure route for cabling across difficult terrain. A rapid, reliable and slope-stable cable route management solution was urgently required to ensure continuity of the project and long-term system resilience.
Our partners Scott Parnell and Anchor Systems provided the answer with the supply and installation of the elevated Rapid Route Size 1 ARCOSYSTEM cable route management option. This system is specifically designed for environments where traditional ground-level troughing is unsuitable, such as steep or unstable embankments. Over 100m of Rapid Route was successfully installed within just two days, demonstrating both the speed and efficiency of the system.
To support the smooth installation process, Anchor Systems delivered tailored training to J Murphy’s installation team, both at their yard and directly on site. Given the sloped working environment, operatives were fitted with safety harnesses secured to the rail throughout the installation. The elevated troughing was securely anchored into the slope, providing a long-lasting and stable solution where concrete options had failed. This bespoke approach ensured the safe routing of cables while maintaining access for future maintenance.
ARCOSYSTEM is manufactured from pultruded glass fibre reinforced polymers (GRP/FRP) for excellent long-term durability in all weathers. Its composite design ensures the troughing is light and easy to handle for on-site operatives. The system’s bespoke range of laser-cut steel bracketry enhances installation by allowing height and directional adjustments of the troughing to be made with ease, increasing flexibility when planning a challenging route. Fitting is made even swifter with the ‘Rapid Route’ technique, which uses Anchor System’s screw piles for greater and quicker accuracy at 6m centres, replacing the need to excavate and use cast in-situ posts to support the troughing.
www.completecomposites.co.uk
