Moltec Engineers High-Strength Harness Solution to Eliminate Connector Failures
A rail customer struggling with frequent connector failures turned to Moltec for a durable, long-term solution.
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Their existing harnesses could not withstand the force of abrupt yanking, causing conductors to be pulled out of rectangular connectors and leading to system malfunctions.
Understanding the critical nature of the issue, Moltec worked closely with the customer’s harness house and end users to develop a reinforced harness solution. The new design incorporated custom fittings, protective conduit, and external braiding to significantly improve durability and prevent disconnections.
Over several months, Moltec conducted extensive internal pull-strength tests, followed by rigorous field testing in real-world conditions. The final product, capable of withstanding up to 500 lbs of pull-out force, proved to be a game-changer.
Now deployed across every system, Moltec’s reinforced harness has completely eliminated the original failure points, ensuring reliable performance and minimizing costly downtime. This successful project highlights Moltec’s commitment to engineering tailored solutions that enhance safety and efficiency in the rail industry.
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